Industrial coil brushes are made by winding straight metal-backed channel strips on the mandrel, core or shaft to form rotary cylinder brushes. By varying the pitch between each coil, a broad rage of brush densities is feasible. From very dense close-wound coil brushes, to progressively less dense more open wound coil brushes, depending on pitch.
This sort of industrial brush could be supplied as a complete assembly pre-installed on a core with journals, wound entirely on into a shaft, wound over a customer’s core or shaft, or as replacement coils for in-house installation. Typical applications include conveyor cleaning, panel dusting, glass washing, screen cleaning, material handling (as screws and augers), lint removal and fruit and vegetable washing. Carolina Brush is capable of doing designing and manufacturing any custom coil brush to satisfy our customers’ application.
Cup Type brushes are another widely-used configuration. These are most frequently seen as vacuum head attachments, as drill and router head guards, so that as specialty cleaning devices. Carolina Brush can perform designing and manufacturing any custom cup brush to meet our customers’ application.
Straight strip brushes are the most typical of the metal channel industrial brushes that Carolina Brush manufactures. Our straight strip brushes could be formed into cup brushes, disk brushes (external and inverted), helixed/helical strips, arcs or curved industrial brushes.
Straight strips are utilized individually or maybe in multiples and might be placed on flat surfaces or on cylinders. Typical applications for straight strips include splash curtains, drag or 93dexypky type conveyor cleaners, tensioning devices, static dissipating, paint booth and conveyor-side seals and product hold-down devices.
Staple-Set Brushes are probably the most popular forms of brush construction because they may be made in almost an infinite assortment of shapes. Staple-set brushes are produced by inserting a tuft of filament in a hole that is either drilled or molded right into a block and secured having a metal staple.
Carolina Brush uses computer-automated machinery to make sure consistency and quality for top-volume brush production, and can use a combination of strategies to produce small-run, special application and prototype brushes. Tufted twisted wire brushes are typically wood or plastic.